Hongji Precision Provides New Automated Production Solutions

Hongji Precision Provides New Automated Production Solutions

The trend towards automated production lines has helped enhance productivity, quality and efficiency for manufacturers. To help cartridge manufacturers achieve better production results, the Shenzhen-based Hongji Precision (Hongji) is offering its advanced technologies and equipment to accelerate companies make the transition to automated production.

Established in 2013, Hongji focuses on the R&D and sales of automated equipment and components as well as precision equipment and components.

Some of the key technologies offered by Hongji include:

• Fast algorithm for fully automated shaft alignment;
• Independent research and development of visual measurement, visual inspection, visual control systems;
• Target object visual recognition algorithm;
• Flatness automated fitting algorithm;
• Internal and external contour measurement, position measurement, angle measurement algorithm;
• High-precision laser displacement measurement sensor, used in runout detection, outer diameter detection, length detection, flatness detection, and area boundary scanning;
• Motion control: the application of servo motors, stepping motors, etc. in high-speed, high-precision positioning;
• CNC fast positioning algorithm;
• Improved PID algorithm for oven temperature control;

Hongji will exhibit its advanced technologies and equipment at RemaxWorld 2022 on November 3-5 at the Zhuhai International Convention and Exhibition Center.

The self-developed fast straightening algorithm has the ability to automatically learn the deformation coefficient of the steel shaft, and the internal parameters are automatically generated. When changing different products, it is only necessary to let the machine automatically learn the deformation coefficient of the steel shaft. parameters, and in the production process, the machine automatically optimizes the alignment parameters to achieve the purpose of rapid alignment, thereby improving production efficiency.

It can measure the parameters such as the runout and total length of the steel shaft, and automatically straighten the shaft with out-of-tolerance runout, and the runout after straightening is less than 0.02mm. When the straightening function is turned off, it can be used as a beating screening machine to sort different beatings. An optional outer diameter measurement function is available.

Contact measurement/non-contact measurement can be switched freely, the machine can be adjusted easily, the running speed is fast, and the detection accuracy is high. Fully automatic loading and unloading, one person can operate multiple machines at the same time.

The gantry flatness testing machine is mainly used in places where flatness needs to be detected, such as flat pads, flat aluminum parts, flat iron parts, etc.

The equipment adopts high-precision marble base and beams to ensure high stability and rigidity. Small gantry mobile architecture allows for higher speeds without compromising measurements. The measurement system adopts a precision optical laser displacement measurement sensor with a resolution of 0.5um.

Precision grinding grade ball screw and precision linear guideway, the servo motor adopts double closed-loop motion control, which has high-speed and precise positioning and movement stability. High reliability calibration function to ensure accuracy and stability. Mature and simple calibration, accurate compensation for equipment accuracy and lead screw wear.

The CNC function can quickly locate the workpiece measurement position, greatly improving the measurement efficiency. Self-developed automatic measurement software, automatic flatness fitting algorithm, programmable automatic detection, greatly improve measurement efficiency. The device is equipped with an operating handwheel, which can manually control the movement of each coordinate. The equipment has limited position protection in all directions to reduce the damage caused by human error.

The rubber roller outer diameter surface inspection machine is self-developed measurement software that can measure the product’s maximum outer diameter, minimum outer diameter, runout value, roundness value, average outer diameter, average runout, average value of true circle, and the difference between specified measurement points.

The equipment adopts high-precision laser measurement system, high-precision grinding tip, and high-performance computer control system technology to measure and analyze the surface contour of various shaft workpieces. The workpiece is rotated by the high-precision grinding center, the contour information of the workpiece is measured and restored, and the curve.

The figure shows that various parametric analysis of the contour can be performed through the analysis tools provided by the software. The measurement records are managed by a centralized database, and the measurement records can be queried and managed according to the type of the tested workpiece, production unit, factory number, inspector, inspection unit, equipment number, verification date and valid date. Output reports in multiple formats (.doc, .docx, .xlsx, .pdf), and support complete custom reports, custom measurement record reports, batch print record tables, and data backup and database restore functions. High precision, high stability and high repeatability: the resolution is 0.01μm, which can meet the measurement accuracy requirements of the DUT. Mature and simple calibration, accurate compensation for the accuracy and top of the equipment.

The equipment adopts a high-precision laser measurement system, high-precision grinding tip, and high-performance computer control system technology to measure and analyze the surface contour of various shaft workpieces. The workpiece is rotated by the high-precision grinding center, and the contour information of the workpiece is measured and restored and displayed as a graph. Various parameters can be analyzed for the contour through the analysis tools provided by the software.

The measurement records are managed by a centralized database, and the measurement records can be queried and managed according to the type of the tested workpiece, production unit, factory number, inspector, inspection unit, equipment number, verification date and valid date. Output reports in multiple formats (.doc, .docx, .xlsx, .pdf), and supports complete custom reports, custom measurement record reports, batch print record tables, and data backup and database restore functions.

High precision, high stability and high repeatability: the resolution is 0.01μm, which can meet the measurement accuracy requirements of the DUT. Mature and simple calibration, accurate compensation for the accuracy and top of the equipment.

International visitors unable to get to China this year can still meet with the exhibitors, including Hongji.

By registering online, RT Media will assist them to meet face-to-face with exhibitors in private meetings, or in other formats. It is a free service for all international buyers.

Register now to connect with exhibitors and suppliers at RemaxWorld 2022!

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